{"id":12377,"date":"2025-12-30T01:32:36","date_gmt":"2025-12-29T22:02:36","guid":{"rendered":"https:\/\/karduk.com\/?p=12377"},"modified":"2026-04-20T09:18:28","modified_gmt":"2026-04-20T05:48:28","slug":"pre-feasibility-study-of-production-plan-for-metal-profiles-and-pipes","status":"publish","type":"post","link":"https:\/\/karduk.com\/en\/12377\/pre-feasibility-study-of-production-plan-for-metal-profiles-and-pipes\/","title":{"rendered":"Pre-Feasibility study of \u00a0Production plan for metal Profiles and Pipes"},"content":{"rendered":"<p dir=\"ltr\" style=\"text-align: justify;\"><strong>In Pre-Feasibility study of Production plan for metal Profiles and Pipes \u00a0Technical, Financial, and Economic aspects of the project are explained .<\/strong><\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\">Metal profile means a fixed cross-section in a given length. Metal profiles are produced in two forms, open and closed, with welded seams. Steel pipes and profiles are secondary products of steel sections, similar to metal sheets. In fact, the raw materials for the production of these products are various types of steel sheets in different thicknesses The majority of metal pipes are used in the domestic water supply network.<\/p>\n<h2 dir=\"ltr\" style=\"text-align: justify;\"><strong>The importance of the project<\/strong><\/h2>\n<p dir=\"ltr\" style=\"text-align: justify;\">The production of various types of metal sections used in the construction industry in all provinces of the country is a necessity, given the importance of its use in civil and building structures. The production of these products is necessary because they have a competitive and developmental advantage and provide a chain of multiple socio-economic values<\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\"><img decoding=\"async\" class=\"size-full wp-image-12365 aligncenter\" src=\"http:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u0644-12.jpg\" alt=\"metal Profiles and Pipes factory\" width=\"526\" height=\"252\" srcset=\"https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u0644-12.jpg 526w, https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u0644-12-300x144.jpg 300w\" sizes=\"(max-width: 526px) 100vw, 526px\" \/><\/p>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>Technical Specifications | Pre-Feasibility study of\u00a0 Production plan for metal Profiles and Pipes<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">The products studied in this project are the production of galvanized, oil-coated, and black welded steel pipes up to 4 inches in size, which are used in the transportation of liquids and gases in construction, industrial, agricultural, and service facilities, and distribution networks related to the construction of metal skeletons and air tanks.<\/p>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>Product Classification | Pre-Feasibility study of\u00a0 Production plan for metal Profiles and Pipes<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">In general, products are divided into two groups: welded steel pipes and profiles and seamless metal sections<\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\">Welded steel pipes are divided into the following three main groups:<\/p>\n<ul dir=\"ltr\" style=\"text-align: justify;\">\n<li>black and oil-coated galvanized welded steel pipes for water supply<\/li>\n<li>Black and oil-coated galvanized welded steel pipes for use in gas distribution networks<\/li>\n<li>Galvanized, black and oil-coated welded steel pipes for special uses<\/li>\n<\/ul>\n<p dir=\"ltr\" style=\"text-align: justify;\">The process and method of manufacturing these three groups of pipes are the same, and what distinguishes them is the nature of the work , performance and external dimensions, and the material and thickness of the sheet used in their production<\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\">There are a number of steel profiles that are produced by forming galvanized sheets using the cold rolling method without welding seams and are used to create infrastructure in a variety of dry construction systems. Depending on the type of application of the metal sections, they have several categories for use in the framing of walls and false ceilings and greenhouses.<\/p>\n<p dir=\"ltr\"><img decoding=\"async\" class=\"alignnone size-full wp-image-12367 aligncenter\" src=\"http:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064413.jpg\" alt=\"plan for metal Profiles and Pipes\" width=\"505\" height=\"252\" srcset=\"https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064413.jpg 505w, https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064413-300x150.jpg 300w\" sizes=\"(max-width: 505px) 100vw, 505px\" \/><\/p>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>\u00a0\u00a0Production Process | Pre-Feasibility study of\u00a0 Production plan for metal Profiles and Pipes<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">To produce welded pipe and profile, the sheet is formed and rolled by passing through rollers, forming the cross-sectional shape of the unwelded pipe. The two main types of ERW welding are high-frequency induction welding and contact rotation welding.<\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\">In high-frequency induction welding, the welding current is transmitted to the material through a work coil in front of the welding point. In linear welding of products, high-frequency induction eliminates contact marks and provides adjustability when changing pipe sizes and consistent weld quality.<\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\">In the ERW electric resistance welding method, a tubular steel sheet with flush edges is passed through sliding welding electrodes, during which a high-frequency electric current is passed between the two edges of the steel cylinder to heat the steel so that the adjacent edges are joined together without the use of welding filler materials. and thus create a fusion metal bond. These devices weld and connect the two ends of the pipe together.<\/p>\n<p dir=\"ltr\"><img decoding=\"async\" class=\"alignnone size-full wp-image-12373 aligncenter\" src=\"http:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064416.jpg\" alt=\"machinery plan for metal Profiles and Pipes\" width=\"519\" height=\"259\" srcset=\"https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064416.jpg 519w, https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064416-300x150.jpg 300w\" sizes=\"(max-width: 519px) 100vw, 519px\" \/><\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\">The welded steel sections are passed through a high-pressure roller that helps create a tight weld. The pipe and profile are cut to standard lengths and stacked for further processing. The steel section production process is a continuous process and can have a production capacity of 30 to 300 meters per hour.<\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\">In order to produce various types of profiles without welding, studs, runners and metal connections, based on the use of various types of galvanized or colored sheets, the cut roll is cut in the roll forming machine into different longitudinal sections based on the type of application and the forming and perforation dies, and the connections are also produced and made by the press machine<\/p>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>Alternative products<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">With the advancement of technology in recent years, polyolefin pipes and sections, gray and ductile iron pipes, various types of plastic pipes and profiles, thermoset resins, asbestos-cement pipes, and reinforced concrete products can replace welded steel pipe sections and sections.<\/p>\n<p dir=\"ltr\"><img decoding=\"async\" class=\"alignnone size-full wp-image-12371 aligncenter\" src=\"http:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064415.jpg\" alt=\"Profiles and Pipes\" width=\"519\" height=\"259\" srcset=\"https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064415.jpg 519w, https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064415-300x150.jpg 300w\" sizes=\"(max-width: 519px) 100vw, 519px\" \/><\/p>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>\u00a0The ISIC code of product | Pre-Feasibility study of\u00a0 Production plan for metal Profiles and Pipes<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">The International Standard Industrial Classification of All Economic Activities (ISIC) is the international reference classification of productive activities. Its main purpose is to provide a set of activity categories that can be utilized for the collection and reporting of statistics according to such activities. According to the ISIC classification system, The two-digit ISIC codes 28 and 27 are for metal products. The ASIC code of the products of this plan is as follows.<\/p>\n<ul>\n<li dir=\"ltr\">Seamless steel pipe with metal coating \u00a0\u00a0(galvanized) \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a02710512449<\/li>\n<li dir=\"ltr\">Stainless steel seamless pipe with direct welding \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a02710512433<\/li>\n<li dir=\"ltr\">Galvanized steel profile from steel sheet \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a02710612555<\/li>\n<\/ul>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>\u00a0\u00a0<\/strong><strong>Buildings required for the project implementation<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">The building space required for the production, administrative and headquarters departments, according to the site plan and layout of Production plan for metal Profiles and Pipes, is as follows:<\/p>\n<ul>\n<li dir=\"ltr\">Industrial production area: 1,200\u00a0\u00a0 Mr2<\/li>\n<li dir=\"ltr\">Storage Rooms for \u00a0Raw Materials and \u00a0\u00a0Finished Products \u00a0\u00a0\u00a0600\u00a0 \u00a0Mr2<\/li>\n<li dir=\"ltr\">Mechanical and Electrical facilities 50 \u00a0\u00a0\u00a0Mr2<\/li>\n<li dir=\"ltr\">Laboratory and R&amp;D department :\u00a0 50 \u00a0\u00a0\u00a0Mr2<\/li>\n<li dir=\"ltr\">Office Building and\u00a0 Staff Welfare Areas\u00a0\u00a0\u00a0 200 \u00a0\u00a0\u00a0 \u00a0Mr2<\/li>\n<li dir=\"ltr\">Security Building:\u00a0\u00a0 50 \u00a0 Mr2<\/li>\n<\/ul>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>Raw materials, auxiliary materials and packaging<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">The raw materials used in the production of \u00a0metal pipes and profiles are black and galvanized steel sheets in different thicknesses<\/p>\n<p dir=\"ltr\" style=\"text-align: center;\"><strong> <img decoding=\"async\" class=\"alignnone size-full wp-image-12369\" src=\"http:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064414.jpg\" alt=\"Production plan for metal Profiles and Pipes\" width=\"509\" height=\"252\" srcset=\"https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064414.jpg 509w, https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u064414-300x149.jpg 300w\" sizes=\"(max-width: 509px) 100vw, 509px\" \/><\/strong><\/p>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>Introduce Target Market<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">Galvanized welded steel pipes and profiles 4 inches and under have the following markets and applications<\/p>\n<ul>\n<li dir=\"ltr\"><strong>Housing (construction) sector:<\/strong> This market accounts for more than 80% of welded steel pipe and profiles consumption<\/li>\n<li dir=\"ltr\"><strong>Gas distribution networks and branches:<\/strong> \u00a0Pips which are used for installing gas flags and this product is used in gas supply to homes, commercial complexes and buildings<\/li>\n<li dir=\"ltr\"><strong>Industrial and production uses:<\/strong> \u00a0In the field of various industrial facilities, especially petrochemical industries and industrial facilities, more than 39 percent of the total piping needs are made up of galvanized welded seam pipes.<\/li>\n<li dir=\"ltr\"><strong>The scope of application of pipes as industrial raw materials:<\/strong> Welded seam pipes are used in the supply chain of many industrial activities, such as furniture, chairs, and metal furniture.<\/li>\n<li dir=\"ltr\"><strong>Application in the construction of metal skeletons and air tanks:<\/strong> Welded steel pipes with the desired dimensions, metal pipes constitute a high percentage of the total annual need for metal skeletons and air tanks<\/li>\n<\/ul>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>Financial Projection| Pre-Feasibility study of\u00a0 Production plan for metal Profiles and Pipes<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">The financial statements and operating costs of re-refining show a suitable situation for the project, considering the cost price of the products and the annual profit. The results of the analysis performed by the Comfar software, with a discount rate of 25%, also show an acceptable situation in terms of financial and economic terms for the base of Production plan for metal Profiles and Pipes \u00a0\u00a0project.<\/p>\n<p dir=\"ltr\" style=\"text-align: center;\"><img decoding=\"async\" class=\"alignnone size-full wp-image-12375\" src=\"http:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u0644-17.jpg\" alt=\"financial for metal Profiles and Pipes\" width=\"521\" height=\"403\" srcset=\"https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u0644-17.jpg 521w, https:\/\/karduk.com\/wp-content\/uploads\/2025\/12\/\u067e\u0631\u0648\u0641\u06cc\u0644-17-300x232.jpg 300w\" sizes=\"(max-width: 521px) 100vw, 521px\" \/><\/p>\n<h3 dir=\"ltr\" style=\"text-align: justify;\"><strong>Summary of study Results<\/strong><\/h3>\n<p dir=\"ltr\" style=\"text-align: justify;\">Production calculations show that the proposed production capacity can be increased according to the needs of the domestic market and the country, considering the competitive price of the products The financial statements and operating costs of Production metal Profiles and Pipes show a suitable situation for the project, considering the cost price of the products and the annual profit.<\/p>\n<p dir=\"ltr\" style=\"text-align: justify;\">The results of the analyses conducted by Comfar software with a discount rate of 25% also show an acceptable situation in terms of financial and economic terms for Production plan for metal Profiles and Pipes project with a capacity of 21000 \u00a0\u00a0tons per year.<\/p>\n<h3 dir=\"ltr\">Other Projects:<\/h3>\n<ul>\n<li class=\"post-title\" dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12414\/pre-feasibility-study-plan-for-production-vehicle-batteries\/\">Pre-Feasibility study\u00a0 plan for Production Vehicle batteries<\/a><\/li>\n<li dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12360\/pre-feasibility-study-of-production-of-sanitary-napkin\/\">Pre-Feasibility study of Production of Sanitary Napkins<\/a><\/li>\n<li class=\"post-title\" dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12303\/in-pre-feasibility-study-of-production-disposable-medical-devices\/\">Pre-Feasibility study of Production Disposable Medical Devices<\/a><\/li>\n<li dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12302\/pre-feasibility-study-of-autoclave-aerated-concrete-aac-blocks\/\">Pre-Feasibility study of Autoclave Aerated Concrete (AAC) Blocks<\/a><\/li>\n<li dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12210\/feasibility-studies-of-production-fruit-juices\/\">Feasibility Studies of Production fruit juices<\/a><\/li>\n<li dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12118\/feasibility-studies-of-production-pasteurized-margarine-and-butter\/\">Feasibility Studies of\u00a0Production Pasteurized Margarine and Butter<\/a><\/li>\n<li class=\"post-title\" dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12187\/feasibility-studies-of-production-of-aquatic-feed\/\">Feasibility Studies of Production of Aquatic Feed<\/a><\/li>\n<li class=\"post-title\" dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12152\/feasibility-studies-of-re-refining-used-engine-oil\/\">Feasibility Studies of Re-Refining Used Engine oil<\/a><\/li>\n<li class=\"post-title\" dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/12147\/feasibility-studies-of-vehicle-sales-and-after-sales-services-representative\/\">Feasibility Studies of vehicle Sales and After-Sales Services Representative<\/a><\/li>\n<li dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/11597\/machinery-for-processing-stone\/\">Machinery For Processing Stone<\/a><\/li>\n<li class=\"post-title\" dir=\"ltr\"><a href=\"https:\/\/karduk.com\/en\/11779\/hvac-mep-and-water-treatment-systems\/\">HVAC &amp; 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Metal profile means a fixed cross-section in a given length. Metal profiles are produced in two forms, open and closed, with welded seams. Steel pipes and profiles are secondary products of steel sections, &hellip;<\/p>\n","protected":false},"author":2,"featured_media":12363,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[373,372],"tags":[],"class_list":["post-12377","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-feasibility-study","category-project"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.8 (Yoast SEO v27.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Pre-Feasibility study of \u00a0Production plan for metal Profiles and Pipes |<\/title>\n<meta name=\"description\" content=\"In Pre-Feasibility study of Production of metal Profiles and Pipes \u00a0Technical, Financial, and Economic aspects of the project are explained\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, 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